Project 6-139: Ballast-formation-track Interaction and the Effective Use of Recycled Ballast with Geosynthetics in Rail Track Design and Construction for Improved Track Design and Enhanced Drainage

UoW ballast group pic

University of Wollongong researchers at the UoW rail research test facilities.


A comprehensive understanding of the rail track substructure, including the deformation characteristics of ballast and track, is essential to prevent track misalignment and reduce maintenance costs. Prior to this project, the degradation mechanisms of ballast under low confining pressures, at high cyclic loading amplitudes and frequencies was not understood. Accordingly, the project incorporates three geotechnical research phases:

  • Ballast behaviour and track improvement using geosynthetics.
  • Ballast degradation modelling under cyclic loading.
  • Formation stabilisation and drainage enhancement.
The ultimate goal is to achieve technological advancement in design of track substructure - minimising maintenance costs by extending the life-cycle of ballast through alternative engineering solutions.

The project has resulted in the publication of a book, available through Taylor and Francis at www.crcpress.com , titled ‘ Mechanics of Ballasted Rail Tracks: A Geotechnical Perspective’. The book is a guide to the design of track ballast for railway engineers and covers track structure and loading, factors governing ballast behaviour, testing of ballast, use of geosynthetics, existing deformation models, a new model for ballast, track drainage, track maintenance and recommending ballast gradings.

The benefits of the research to the rail industry include, reduced maintenance costs for ballast repair and lower capital costs of new track (by straightening out curves by being able to traverse difficult terrain) for track owners. For train operators, benefits include fewer speed restrictions due to ballast problems, reduced incidence of track closure due to ballast problems, and straighter tracks - reducing capital costs and operating costs. The research was independently assessed by STEM Partnerships to have the potential to deliver a risk-free-value of $67.2 million over 15 years to the rail industry. Taking into account the risks involved in delivering the technology and processes, the expected value is estimated at $39.1 million.

Progress to date:

  • Development of constitutive stress-strain-degradation model under monotonic triaxial loading completed – for ballast behaviour based on the critical state concept and the theory of plasticity.
  • Fabrication of new large-scale consolidometer to determine the factors affecting performance of geosynthetic vertical drains installed in soft formation clays.
  • Upgrade of large-scale cylindrical triaxial apparatus with dynamic actuator to conduct cyclic loading tests.
  • Development of constitutive model for the behaviour of ballast under static loading conditions using artificial neural networks (ANNs) completed and comparisons undertaken with built-in constitutive models of PLAXIS.
  • Extensive laboratory testing of ballast under cyclic loads to examine effects of particle size distribution, confining pressure and deviator stress on ballast particle breakage and deformation.
  • Development of preliminary model based on numerical analysis of track systems completed.
  • The project recommendations on ballast standards has been adopted by RailCorp (NSW).

Future Outcomes:

  • Ballast breakage model based on micro-mechanics approach by extending the previous work (considering internal rolling, sliding and friction, particle attrition and crushing, particle size and shape).
  • Development of a comprehensive numerical model for design of track substructure under cyclic loads and formation conditions, and verification of the model based on laboratory results and field trial data.
  • Development of informative Geotechnical Track Smart Tool to provide independent assessment and advice on geotechnical aspects of rail track including ballast and formation.

Project Leader: Professor Buddhima Indraratna (University of Wollongong)

Project Manager: Mr David Christie (RailCorp)

RIA

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