Project 42-121 Wayside detection systems

Current wayside detection systems allow track operators to monitor wheels and other aspects of the rail vehicle as they travel past an instrumented site. For example, if dynamic impacts caused by defective wheels on the track trigger a response exceeding a pre-defined trigger, the operator will be alerted to inspect, re-profile or potentially retire the wheel.

The aims of this project are to: a) review the Australian and international trends in wayside detection systems and b) establish an economic model to quantify the level of damage to rollingstock and infrastructure from wheel-rail impact, relating the output from Wheel Impact Monitors (WIM’s) to safety and economical limits upon defect tolerances in wheels. The project was extended in 2005, with the current research working to develop an impact load spectrum for fatigue analysis of track and establish engineering-based wheel management guidelines base on wheel impact profiles.

The benefits of successful implementation of the work in the rail industry include reduced costs of maintenance overall, including reduced wheel grinding and track damage; reduced risk of derailment and reduced fuel costs resulting from lower rolling friction. STEM Partnerships evaluated the project in 2005 and found it had the potential to deliver a risk-free-value of $136 million over the next 15 years to the rail industry, and taking into account the risks associated with delivering the technology, an estimated value of $81 million.

Results to date:

  • Completed literature review of international wayside detection systems
  • Conducted drop test rig experiments to determine track response to impacts
  • Developed algorithm to convert acceleration signals arising from impact events on a track to its force-time history
  • Instrumented section of track at Lara, Victoria and conducted field testing to validate algorithm of impact force reconstruction
  • Developed economic model using input from WIM output to assist maintenance decisions
  • Completed report on statistical distribution for wheel impact loads recorded at test sites

Future outcomes:

  • Impact load spectrum for fatigue analysis of track
  • Engineering-based wheel management guidelines based on wheel impact profile for use by industry.

Project Leader: Associate Professor WK Chiu (Monash)

Project Manager: Mr Mike Sowden (ARTC)

RIA

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