Project 144 Management and assessment of aging rollingstock

This project aims to build on the research undertaken in Project 38 to develop a validated methodology for managing Australia’s aging rollingstock. With freight traffic expected to double before 2020 and demand on rollingstock increasing significantly, the durability of rollingstock components is becoming a significant issue for the Australian rail industry. The research involves the marriage of recent developments in durability assessment, infrared thermography, structural analysis and design and Non-Destructive Investigation (NDI), using the Monash/Rail CRC Infrared Testing Facility and aims to develop a ‘risk management’ approach to managing aging rollingstock.

The research is being undertaken in close collaboration with Rail CRC industry participants and aims to determine the remaining life of a freight wagon following crack initiation and before catastrophic failure. Evaluated by STEM Partnerships in 2006, the project was estimated to have the potential to deliver a risk-free-value to the rail industry of approximately $26.4 million over the next 15 years. Taking into account the risks of delivering the research outcomes, the expected value is approximately $15.4 million.

Results to date:

  • Completed development of Freight Wagon graphic model
  • Ongoing development of initial crack growth model
  • Commenced instrumentation of wagon to collect load and spectrum data

Future outcomes:

  • Final report and tools for industry to identify in-field detection of cracking and large area inspection of locomotive bogies

Project Leader: Professor Rhys Jones (Monash)

Project Manager: Mr Zarko Milicevic (Pacific National)

RIA

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